CASE STUDY 1: AEROSPACE COMPONENT OPTIMIZATION
Client: Leading Aerospace Systems Manufacturer
Challenge: Production bottleneck in precision component manufacturing causing 12-week delivery delays and 18% material waste
Solution: AOA implemented advanced CAD optimization and lean manufacturing redesign
- Streamlined production workflow
- Reduced material waste by 28%
- Automated quality checkpoints
- Supply chain optimization
Results:
✓ Delivery time reduced from 12 weeks to 8 weeks (33% improvement)
✓ Material waste reduced from 18% to 5% (72% reduction)
✓ Production cost savings of $2.4M annually
✓ Quality defects decreased by 89%
✓ Customer satisfaction: 4.9/5 stars
CASE STUDY 2: DEFENSE SYSTEMS CUSTOMIZATION
Client: Tier-1 Defense Contractor
Challenge: Custom component design for mission-critical system required simultaneous compliance with AS9100, MIL-SPEC standards while meeting aggressive timeline
Solution: AOA’s integrated engineering approach combining:
- Rigorous design analysis and simulation
- Compliance-first engineering methodology
- Rapid prototyping and testing
- Quality assurance verification
Results:
✓ First-time pass rate: 98% (industry standard: 85%)
✓ Project completed 3 weeks ahead of schedule
✓ All regulatory compliance requirements met
✓ Zero defects in production run
✓ Awarded repeat contract for 3 additional programs
These case studies demonstrate AOA’s proven ability to deliver results in high-complexity, regulated industries. Ready to discuss your project? Contact our team today.